Is there any tools i can use that ll do a clean job at home.
How to make square holes in sheet metal.
You broach in order to make square holes in metal.
For larger holes or use on thicker gauges of steel.
If you re dealing with sheet metal the previous answer get a proper square punch and die is correct.
Quick tip look up control panel manufacturers as an alternative to sheet metal workers and such as they should have a selection of cutters which will.
If you want to cut square holes through thicker materal metal or wood then you want a watts brothers bit.
I am going to show you a rough approximation of the machinist technique called broaching.
This is most commonly done in making key ways.
It s a triangular bit which cuts a square hole using an eccentric floating chuck.
You can make all manner of shapes.
Hydraulic hole punch should do the trick.
I ve tried a 1mm angle grinder disc easy enough to get a square but definitely not a clean one.
To hold the carriage bolt in place you need a square hole sized to match the square shoulder of the carriage bolt.
Simple tool to drill square holes.
Creating a square hole in material seems like a difficult task but one process creates a square hole in common materials metal wood and plastic without the need for expensive specialty tools.
This is a simple diy solution to broaching odd shaped holes in metal.
How to use chisels instead of files to cut a share hole for carriage bolts.
Blacksmithing for beginners cutting a square hole in sheet metal.
A hand punch such as those by roper whitney can be used to make perfect holes in sheet metal quickly and with relatively little effort.
Google square drill bit for more information.
Help best way to cut a square hole in sheet metal.