How To Stick Weld Sheet Metal

Just kidding this tip is to explain how to weld sheet metal with a stick welder.

How to stick weld sheet metal.

Tack welding is the best way to hold the metal in place before you fully weld it to the original metal. This will hold it in place and allow you to weld it properly. Disclaimer due to factors beyond the. Tack weld different areas of the joint about an inch apart.

The real trick to weld sheet metal is to use a wire feed. Use a self shielded electrode such as e71t 11. Tig welding sheet metal forget the larger 1 8 inch tungsten electrode and use a smaller one. This electrode is essentially a stick electrode smaw electrode turned inside out.

Proper technique will come with practice and experience. In order to weld sheet metal or patch panel you have to follow certain rules and use specific techniques. Tack welds are simply small welds that barely penetrate the metal and aren t pushed or pulled to form a bead. It will produce slag and will not produce the most aesthetically pleasing weld but it does a good job over galvanized.

How to weld sheet metal with a stick welder. Sheet metal welding techniques. We need to establish what is considered thin metal. A wire feed or tig welder is ideal for sheet metal but we will assume that you don t have one.

Also it will ensure that you don t get any warping of the materials you are working on and no burn through as well.